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Free yearly (annual) vehicle inspection checklist

A printable checklist for the once-a-year inspection: every area a full annual inspection of a bus or commercial vehicle usually covers — brakes, steering, suspension, frame, tires and wheels, lighting, exhaust, the fuel system, glass and wipers — plus the school-bus equipment, with a place for the inspector to sign.

Good to know: this is a general list. Your state's inspection rules and the manufacturer's manual come first — add anything they require.

Free — or choose Save as PDF in the print window to download it.

Yearly (annual) vehicle inspection

Vehicle number

VIN

License plate

Odometer

Date

Inspector

Brake system

ItemOKFail
Service brakes
Parking brake
Brake drums or rotors
Brake linings or pads at every wheel
Brake hoses and tubing
Low-pressure warning device
Air compressor and governor
Air tanks drained; no leaks
Hydraulic brake fluid and lines
Antilock brake system (ABS) warning light
Automatic slack adjusters / brake adjustment

Steering

ItemOKFail
Steering wheel free play
Steering column
Steering gear box
Pitman arm
Power steering (fluid, leaks, hoses)
Ball and socket joints
Tie rods and drag link

Suspension

ItemOKFail
Springs and spring assemblies
U-bolts and spring hangers
Torque, radius or tracking components
Shock absorbers
Air suspension (bags, leaks, height)

Frame and body

ItemOKFail
Frame members: no cracks or breaks
Body mounts
Bumpers
Floor: no holes or rust-through
Undercarriage

Tires and wheels

ItemOKFail
Tread depth on every tire
Inflation
No cuts, bulges or exposed cord
Tire size matched
Wheels and rims: no cracks
Lug nuts and studs

Lighting and electrical

ItemOKFail
Headlights (high and low beam)
Tail, brake and turn signals
Marker and clearance lights
School bus warning lights and stop arm (if a school bus)
Interior and stepwell lights
Horn
Battery and wiring

Exhaust and fuel system

ItemOKFail
Exhaust: no leaks, secure, not near fuel lines
Muffler and tailpipe
Fuel tanks secure; no leaks
Fuel tank filler cap present

Glass, mirrors and wipers

ItemOKFail
Windshield: no cracks in the driver's view
Side and rear windows
Mirrors (flat, convex and crossview)
Windshield wipers and washers
Defroster

School bus equipment (if a school bus)

ItemOKFail
Emergency exits and their alarms
Seats and seat frames secure
Fire extinguisher, first-aid kit and body fluid clean-up kit
Reflective triangles
Wheelchair lift and securements (if equipped)
Child-check system (if equipped)

Repairs needed / notes

Inspector's signature

Date

Free checklist from FleetCommander — fleet-commander.us

Do it on the phone instead

In FleetCommander you can build a yearly inspection template from this list (or start from the Quarterly one) and change anything to fit your state. The inspector fills it in on a phone or computer, failed items become defects, and the report prints for your records. See inspections in FleetCommander.

More free checklists: School bus pre-trip inspection · School bus post-trip inspection · Quarterly vehicle inspection

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